Highway Guardrail (W Beam) Profile Roll Forming Machine


Work Flow 

Decoiler–punching (if need holes or logo)–feeding–roll forming–cutting–product table


Technical parameters for the whole production line:

Formed MaterialHR Sheet,Galvanized SheetThickness: 2.6-3.5mm
Main BodyRoller station18 TO 22 Raws (As per Requirement)
Diameter of shaft75mm solid shaft
Material of rollersD2 quenching treatment
Machine body frameMild Steel welded
DriveGear Drive
Dimension(L*W*H)4.8m×0.6m×1.2m
(Customize)
WeightApprox 2.5 tonne
DecoilerHydraulic Automatic/Manual decoilerhydraulic/manual decoiler with higher speed
Max width 300mm
Inner diameter -460-510mm
Max loading capacity 1000kg
Manual operating type manual expansion to tighten the coil
Break down drive whole line stop while decoiler idle
CutterAutomaticcr12mov material, no scratches, no deformation
PowerMotor Power45 KW
Hydraulic system power22 KW
Control systemPLCAutomatic production of the whole machine. Can set batch, length, quantity, etc.
Frequency converter Silin ,Taiwanese PLC
Touch screen weinview Taiwanese
Profile length cutting forming machine stops then cut
Operational controller: touch screen knob switch
Brake down and so on
Power supplier 380V 50Hz 3phase
Forming Speed10-12m/min(customized)Speed is adjustable according to customer’s request

Forming Rollers
Forming Station 18-22 nos
Forming Rollers material Cr12
Forming Rollers hard treatment HRC 58-60
Shaft of roller Diameter 75mm
Shaft material 40Cr,heat treatment,refine grinded
Machine frame: steel welding
Main sidewall thickness 25mm
Machine driven by universal joints via gearbox
Roll forming motor 5.5kw with frequency inverter controller
Gearbox RV worm gearbox